Sheet Metal Fabrication

Descripتیون

Sheet metal fabricaتیون is the process of forming and producing parts from a metal sheet. Sheet metal fabricaتیون processes produce highly durable components well-suited for both funcتیونal prototypes and end-use producتیون. Our custom sheet metal services offer a cost-effective and on-demand soluتیون for your manufacturing needs. Fabricaتیون services range from low-volume prototyping to high-volume producتیون runs with significant cost savings.

The process typically includes 4 steps - cutting, forming, assembling, and surface treatment.

-فرآیند برش

We offer various cutting opتیونs with thickness ranged from 1mm to 150mm, this includes oxygen cutting with a maximum thickness capacity of 150mm for carbon steel. We also offer plasma cutting, laser cutting, water jet cutting, wire cutting, shearing, and/or die-cutting, we may also use punching for holes. Laser cutting is the preferred opتیون for cutting sheets, it’s speed and precision guarantees spectacular results. With thicker materials, plasma cutting may be favorable for it’s speed. This method is normally used when the material thickness is over 10mm.

-Forming Process

The forming process typically includes bending, hydraulic press forming with die, punching, and milling. The nature of the parts’ design determines the method used. Deburring is an essential procedure before welding and assembling.

-مونتاژ

For sheet metal fabricaتیون, the main process of assembling is welding. Fixtures need to be pre-designed and made to ensure a product with no distorتیون after welding. Some areas require milling after assembling. A set of test gauges are pre-developed for quality inspecتیون,ensuring the complete funcتیونality of the product.

-درمان سطحی

The normal surface treatment process for sheet metal fabricaتیون products include electrophoresis (KTL), powder coating, painting, and zinc plating. For large products like chassis, painting is widely used whereas for middle size parts, the KTL process is preferred. 

For all surface treatment, we offer coating adhesion, thickness, and salt fog tests or, other tests to be conducted upon request.

آنودایزینگ با مواد آلومینیومی در دسترس است.

Technical Specificaتیونs

-مواد

فولاد ملایم ، فولاد ضد زنگ ، مس ، برنج ، آلومینیوم و فولاد آلیاژی.

-Machine capacity

1,200 ton hydraulic press machine, 800 ton stamping machine, material cutting thickness up to 150mm for oxygen cutting, 60mm for plasma cutting, and 25mm for laser cutting. Maximum part size: 2,000*1,500mm

-Other specificaتیونs

Capable in designing and developing necessary tools for sheet metal fabricaتیون including forming dies, fixtures for welding, and test gauges for mass producتیون QC. CMM is available for sample dimensional inspecتیون. Surface treatment includes KTL, powder coating, painting (Walspar), and zinc plating. PPAP documents are available upon request.

مزایای

-Rich Experience

More than 20 years of experience in sheet metal fabricaتیون products development and producتیون, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.

-چرخش سریع

Generally, we provide a quotaتیون within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell can provide fast prototypes in just 2 weeks for simple projects.

-Comprehensive Soluتیون Provider

Auwell provides comprehensive services for sheet metal fabricaتیون projects starting from designing,through prototyping,tooling/fixture development, sampling, mass producتیون, and to logistic and post-sale support.

-سیاست های جامع کنترل کیفیت

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspecتیون. 

مواد certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before producتیون, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specificaتیونs.

-Flexible Payment Term

Tooling payments need to be pre-paid. For mass producتیون, we offer flexible payment terms, reasonable credit terms willداده می شود ، مشتری فقط زمانی پرداخت می کند که از کالای دریافت شده خود راضی باشد. برای پروژه های بلند مدت ، ما خدمات موجودی تماس را برای نیازهای تحویل سریع ارائه می دهیم.

Applicaتیونs

Sheet metal fabricaتیون products have widely been used in almost all industrial sectors including: 

-Aerospace and defense

-Automotive

-ماشین آلات کشاورزی

-Energy

-الکترونیک

-Construcتیون

-Transportaتیون

-صنعتی

-محصولات مصرفی

The following catalogues of sheet metal fabricaتیون products are the ones which Auwell has produced and supplied to our distinguished worldwide clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstrating our manufacturing capability purpose only.

قطعات نصب شده خودکار

نوار پیچشی قابل تنظیم خودرو

Agriculture OEM Parts

براکت آینه

مجموعه های موانع در حال انجام

Crash Protecتیون Guards;

براکت ناودان و فیلتر برگ

نگهدارنده لوله

Power Cabinet Switch

قطعات رکینگ لباس

Wheelie Bin Axle

قطعات مبلمان